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Table of Contents
Preface; Contents; 1 Introduction
Review of Today's Industry and Role of Condition Monitoring; Abstract; References; 2 Maintenance Management and Applied Strategies; Abstract; 2.1 Maintenance Management Systems; 2.2 Basic Principles of Maintenance Strategies; 2.2.1 Preventive Maintenance; 2.2.2 Predictive Maintenance; 2.2.3 Proactive Maintenance; 2.2.4 Reliability Centered Maintenance; 2.2.5 Total Productive Maintenance; 2.3 Structure of the Maintenance Management System; 2.3.1 Maintenance Objectives; 2.3.2 Assets Management; 2.3.3 Human Resources in Maintenance
2.3.4 Spare Parts Management2.3.5 Determination of Maintenance (Strategy) Per Equipment; 2.3.5.1 Analysis of the System to Be Maintained; 2.3.5.2 Appointing Maintenance Strategy Based on Failure Modes; References; 3 Condition Monitoring Considerations for Low-Speed Machines; Abstract; 3.1 Key Differences in Condition Monitoring of Low-Speed Machines; 3.2 Aspects of Condition Monitoring Phases for Low-Speed Machines; 3.2.1 Data Collection; 3.2.1.1 Measuring Probes; Accelerometers; Displacement Sensors; 3.2.1.2 Sampling Rate; 3.2.1.3 Signal Filtering
3.2.2 Data Analysis and Interpretation of ResultsReferences; 4 Proactive Condition Monitoring of Low-Speed Machines; Abstract; 4.1 Basics of the Condition Monitoring in Maintenance; 4.2 Proactive Approach in Condition Monitoring; 4.3 Theory and Concept of Proactive Condition Monitoring; 4.3.1 Preparatory Phase; 4.3.2 Operational Phase; References; 5 Condition Monitoring Techniques for Low-Speed Machines; Abstract; 5.1 Review of Condition Monitoring Techniques; 5.2 Condition Monitoring Practices for Low-Speed Machines; 5.2.1 Recommended Condition Monitoring Practices for Running Equipment
5.2.2 Recommended Condition Monitoring Practices for New Equipment5.3 Typical Condition Monitoring Techniques; 5.3.1 Basics Tools L-L-T-S (Look
Listen
Touch
Smell); 5.3.2 Vibrodiagnostics; 5.3.3 Ultrasonic Technique; 5.3.4 Lubricants Condition Monitoring; 5.3.5 Geometric Measurement; 5.3.6 Strain Measurements; 5.3.7 Process Parameters; 5.4 Proactive Information from the Condition Monitoring Techniques; 5.5 Role of RCFA in Proactive CM; References; 6 FEM in Proactive Condition Monitoring; Abstract; 6.1 Introduction; 6.2 FEM as a Tool for Technical Assessment of Equipment Condition
6.3 Determination of the Best Monitoring Parameters and Setting Their Limiting Values6.4 Determination of Physical Root Causes for Major Breakdowns; References; 7 Case Studies of Proactive Condition Monitoring Applications; Abstract; 7.1 Application for Cement Rotary Kiln; 7.2 Measurement Methods and System; 7.2.1 Data Acquisition System; 7.2.2 Auxiliary Measurement Systems; 7.3 Data Analysis Techniques; 7.3.1 Visual Presentation of Data; 7.3.2 Statistical Data Processing; 7.3.2.1 Fitting SINE Function; 7.3.3 FFT Analysis of the Signal and Analysis of Corresponding Harmonics
Review of Today's Industry and Role of Condition Monitoring; Abstract; References; 2 Maintenance Management and Applied Strategies; Abstract; 2.1 Maintenance Management Systems; 2.2 Basic Principles of Maintenance Strategies; 2.2.1 Preventive Maintenance; 2.2.2 Predictive Maintenance; 2.2.3 Proactive Maintenance; 2.2.4 Reliability Centered Maintenance; 2.2.5 Total Productive Maintenance; 2.3 Structure of the Maintenance Management System; 2.3.1 Maintenance Objectives; 2.3.2 Assets Management; 2.3.3 Human Resources in Maintenance
2.3.4 Spare Parts Management2.3.5 Determination of Maintenance (Strategy) Per Equipment; 2.3.5.1 Analysis of the System to Be Maintained; 2.3.5.2 Appointing Maintenance Strategy Based on Failure Modes; References; 3 Condition Monitoring Considerations for Low-Speed Machines; Abstract; 3.1 Key Differences in Condition Monitoring of Low-Speed Machines; 3.2 Aspects of Condition Monitoring Phases for Low-Speed Machines; 3.2.1 Data Collection; 3.2.1.1 Measuring Probes; Accelerometers; Displacement Sensors; 3.2.1.2 Sampling Rate; 3.2.1.3 Signal Filtering
3.2.2 Data Analysis and Interpretation of ResultsReferences; 4 Proactive Condition Monitoring of Low-Speed Machines; Abstract; 4.1 Basics of the Condition Monitoring in Maintenance; 4.2 Proactive Approach in Condition Monitoring; 4.3 Theory and Concept of Proactive Condition Monitoring; 4.3.1 Preparatory Phase; 4.3.2 Operational Phase; References; 5 Condition Monitoring Techniques for Low-Speed Machines; Abstract; 5.1 Review of Condition Monitoring Techniques; 5.2 Condition Monitoring Practices for Low-Speed Machines; 5.2.1 Recommended Condition Monitoring Practices for Running Equipment
5.2.2 Recommended Condition Monitoring Practices for New Equipment5.3 Typical Condition Monitoring Techniques; 5.3.1 Basics Tools L-L-T-S (Look
Listen
Touch
Smell); 5.3.2 Vibrodiagnostics; 5.3.3 Ultrasonic Technique; 5.3.4 Lubricants Condition Monitoring; 5.3.5 Geometric Measurement; 5.3.6 Strain Measurements; 5.3.7 Process Parameters; 5.4 Proactive Information from the Condition Monitoring Techniques; 5.5 Role of RCFA in Proactive CM; References; 6 FEM in Proactive Condition Monitoring; Abstract; 6.1 Introduction; 6.2 FEM as a Tool for Technical Assessment of Equipment Condition
6.3 Determination of the Best Monitoring Parameters and Setting Their Limiting Values6.4 Determination of Physical Root Causes for Major Breakdowns; References; 7 Case Studies of Proactive Condition Monitoring Applications; Abstract; 7.1 Application for Cement Rotary Kiln; 7.2 Measurement Methods and System; 7.2.1 Data Acquisition System; 7.2.2 Auxiliary Measurement Systems; 7.3 Data Analysis Techniques; 7.3.1 Visual Presentation of Data; 7.3.2 Statistical Data Processing; 7.3.2.1 Fitting SINE Function; 7.3.3 FFT Analysis of the Signal and Analysis of Corresponding Harmonics