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Table of Contents
Intro; Preface; Contents; Part I: Basic Considerations; Chapter 1: Introduction; 1.1 Materials Processing and Manufacturing; 1.2 Different Materials and Products; 1.3 Underlying Transport Phenomena; 1.4 Important Manufacturing and Materials Processing Techniques; 1.4.1 Traditional Manufacturing Processes; 1.4.2 Recent and Advanced Materials Processing Methods; 1.5 Practical Aspects; 1.6 Basic Thrust and Scope of the Book; References; Chapter 2: Mathematical Modeling of Manufacturing Processes; 2.1 Basic Aspects; 2.2 Governing Equations; 2.3 Common Challenges in Mathematical Modeling
2.3.1 Variable Properties2.3.2 Viscous Dissipation; 2.3.3 Buoyancy Effects; 2.4 Additional Transport Mechanisms and Considerations; 2.4.1 Non-Newtonian Fluids; 2.4.2 Surface Tension Effects; 2.4.3 Particulates and Powdery Materials; 2.4.4 Phase Change; 2.4.5 Chemically Reactive Materials; 2.4.6 Complicated Geometry; 2.4.7 Combined Mechanisms; 2.4.8 Complex Boundary Conditions; 2.5 Other Challenges; References; Chapter 3: Numerical Modeling and Experimentation; 3.1 Analytical Solution; 3.2 Numerical Modeling; 3.2.1 Accurate Imposition of Appropriate Boundary Conditions
3.2.2 Numerical Modeling of Complicated Regions3.2.3 Modeling of Combined Mechanisms and Complex Transport Phenomena; 3.2.4 Multiscale Modeling; 3.3 Numerical Solution; 3.4 Verification and Validation of the Model; 3.5 Modeling of Manufacturing Systems; 3.6 Numerical Simulation; 3.7 Experimentation; 3.8 Link Between Transport Processes and Product Characteristics; References; Part II: Different Manufacturing Processes; Chapter 4: Manufacturing Processes with Phase Change; 4.1 Analysis; 4.1.1 Interface Tracking; 4.1.2 Enthalpy Method; 4.2 Simple Conduction Models
4.3 One-Dimensional Solidification4.4 Results for Multidimensional Problems; 4.4.1 Interface Tracking: Transformed Grid Method; 4.4.2 Enthalpy Formulation; 4.4.3 Conjugate Transport; 4.4.4 Experimental Studies; 4.5 Continuous Casting; 4.6 Alloys; 4.7 Crystal Growing; 4.8 Other Processes and Materials; 4.9 Summary; References; Chapter 5: Continuous Materials Processing; 5.1 Basic Process; 5.2 Heat Transfer Within the Moving Material; 5.2.1 Analysis; 5.2.2 Analytical and Numerical Results; 5.3 Convective Transport Due to a Moving Surface; 5.4 Conjugate Transport
5.4.1 Boundary-Layer Formulation5.4.2 Solution of the Full Equations (Elliptic Formulation); 5.5 Buoyancy and Forced Flow Effects; 5.6 Transient Effects; 5.7 Experimental Work; 5.8 Additional Aspects; 5.9 Summary; References; Chapter 6: Polymer Processing; 6.1 Material Properties; 6.2 Single Screw Extrusion; 6.2.1 Two-Dimensional Model; 6.2.2 Fully Developed Flow; 6.2.3 Developing Flow; 6.2.4 Three-Dimensional Transport; 6.2.5 Axial Formulation; 6.2.6 Tapered Screw; 6.3 Residence Time; 6.4 Mixing; 6.5 Experimentation; 6.6 Twin Screw Extrusion
2.3.1 Variable Properties2.3.2 Viscous Dissipation; 2.3.3 Buoyancy Effects; 2.4 Additional Transport Mechanisms and Considerations; 2.4.1 Non-Newtonian Fluids; 2.4.2 Surface Tension Effects; 2.4.3 Particulates and Powdery Materials; 2.4.4 Phase Change; 2.4.5 Chemically Reactive Materials; 2.4.6 Complicated Geometry; 2.4.7 Combined Mechanisms; 2.4.8 Complex Boundary Conditions; 2.5 Other Challenges; References; Chapter 3: Numerical Modeling and Experimentation; 3.1 Analytical Solution; 3.2 Numerical Modeling; 3.2.1 Accurate Imposition of Appropriate Boundary Conditions
3.2.2 Numerical Modeling of Complicated Regions3.2.3 Modeling of Combined Mechanisms and Complex Transport Phenomena; 3.2.4 Multiscale Modeling; 3.3 Numerical Solution; 3.4 Verification and Validation of the Model; 3.5 Modeling of Manufacturing Systems; 3.6 Numerical Simulation; 3.7 Experimentation; 3.8 Link Between Transport Processes and Product Characteristics; References; Part II: Different Manufacturing Processes; Chapter 4: Manufacturing Processes with Phase Change; 4.1 Analysis; 4.1.1 Interface Tracking; 4.1.2 Enthalpy Method; 4.2 Simple Conduction Models
4.3 One-Dimensional Solidification4.4 Results for Multidimensional Problems; 4.4.1 Interface Tracking: Transformed Grid Method; 4.4.2 Enthalpy Formulation; 4.4.3 Conjugate Transport; 4.4.4 Experimental Studies; 4.5 Continuous Casting; 4.6 Alloys; 4.7 Crystal Growing; 4.8 Other Processes and Materials; 4.9 Summary; References; Chapter 5: Continuous Materials Processing; 5.1 Basic Process; 5.2 Heat Transfer Within the Moving Material; 5.2.1 Analysis; 5.2.2 Analytical and Numerical Results; 5.3 Convective Transport Due to a Moving Surface; 5.4 Conjugate Transport
5.4.1 Boundary-Layer Formulation5.4.2 Solution of the Full Equations (Elliptic Formulation); 5.5 Buoyancy and Forced Flow Effects; 5.6 Transient Effects; 5.7 Experimental Work; 5.8 Additional Aspects; 5.9 Summary; References; Chapter 6: Polymer Processing; 6.1 Material Properties; 6.2 Single Screw Extrusion; 6.2.1 Two-Dimensional Model; 6.2.2 Fully Developed Flow; 6.2.3 Developing Flow; 6.2.4 Three-Dimensional Transport; 6.2.5 Axial Formulation; 6.2.6 Tapered Screw; 6.3 Residence Time; 6.4 Mixing; 6.5 Experimentation; 6.6 Twin Screw Extrusion