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Preface; Contents; Fundamentals; 1 Single Point Diamond Turning Technology; Abstract; References; 2 Factors Influencing Machined Surface Quality; Abstract; 2.1 Machine Tools; 2.2 Vibration in Machining; 2.3 Cutting Conditions; 2.4 Single Point Diamond Tools; 2.5 Environmental Conditions; 2.6 Workpiece Materials; 2.7 Deformation Behaviour of Materials in Machining; References; 3 Modelling and Simulation for Ultra-Precision Machining; Abstract; 3.1 Analytical and Numerical Methods for Machining Process Modelling; 3.1.1 Slip-Line Field Modelling of Machining.
3.1.2 Molecular Dynamics Simulation of Machining3.1.3 Quasicontinuum (QC) Method; 3.1.4 Meshfree Method; 3.1.5 Discrete Element Method; 3.1.6 Finite Element Method; 3.2 Models of Chip Formation and Shear Bands Theory; 3.2.1 The Chip Formation Process and Models in Metal Cutting; 3.2.2 Shear Band Formation and Chip Morphology; 3.2.3 The Shear Angle Relationship; References; Materials Characterisation in Ultra-Precision Diamond Turning; 4 Machinability of Single Crystals in Diamond Turning; Abstract; 4.1 Key Aspects in Diamond Turning of Single Crystals; 4.1.1 The Ultra-Precision Machine.
4.1.2 Diamond Tools4.1.3 Measurement of Surface Roughness; 4.1.4 Measurement of Cutting Force; 4.1.5 Work Materials and Cutting Conditions; 4.2 Effect of Crystallography on Surface Roughness; 4.2.1 Surface Features with Crystallographic Orientation; 4.2.2 Surface Roughness Profiles Along Radial Sections; 4.2.3 Degree of Roughness Anisotropy (DRA); 4.3 Variation of Cutting Force; 4.3.1 Effect of Feed Rate on the Cutting Force; 4.3.2 Effect of Depth of Cut on the Cutting Force; 4.4 Observation on Chip Formation; References; 5 Materials Deformation Behaviour and Characterisation; Abstract.
5.1 Techniques for Materials Characterisation5.1.1 X-ray Diffraction; 5.1.2 Nano-indentation Measurements; 5.1.3 Nanoscratch Testing; 5.1.4 Transmission Electron Microscopy (TEM); 5.2 Characterisation of the Diamond-Turned Surface Layer; 5.2.1 X-ray Diffraction Line Profile Analysis; 5.2.2 Microhardness and Elastic Modulus of Machined Surface; 5.2.3 Friction Coefficient; 5.2.4 Dislocation Density and Structure of Diamond-Turned Surface Layers; 5.3 Influences of Material Swelling upon Surface Roughness; 5.3.1 Materials Swelling Effect; 5.3.2 Characterisation Techniques.
5.3.3 Formation of Surface Roughness in MachiningReferences; 6 Material Electropulsing Treatment and Characterisation of Machinability; Abstract; 6.1 Basics of Electropulsing Treatment; 6.1.1 Development of Electropulsing Treatment; 6.1.2 Theory of Electropulsing Treatment; 6.2 Effect of Electropulsing Treatment on Microstructural Changes; 6.2.1 Technical Aspects of Electropulsing Treatment; 6.2.1.1 Static Electropulsing Treatment; 6.2.1.2 Dynamic Electropulsing Treatment; 6.2.2 Phase Transformation and Microstructural Changes; 6.2.3 Dislocation Identity.
3.1.2 Molecular Dynamics Simulation of Machining3.1.3 Quasicontinuum (QC) Method; 3.1.4 Meshfree Method; 3.1.5 Discrete Element Method; 3.1.6 Finite Element Method; 3.2 Models of Chip Formation and Shear Bands Theory; 3.2.1 The Chip Formation Process and Models in Metal Cutting; 3.2.2 Shear Band Formation and Chip Morphology; 3.2.3 The Shear Angle Relationship; References; Materials Characterisation in Ultra-Precision Diamond Turning; 4 Machinability of Single Crystals in Diamond Turning; Abstract; 4.1 Key Aspects in Diamond Turning of Single Crystals; 4.1.1 The Ultra-Precision Machine.
4.1.2 Diamond Tools4.1.3 Measurement of Surface Roughness; 4.1.4 Measurement of Cutting Force; 4.1.5 Work Materials and Cutting Conditions; 4.2 Effect of Crystallography on Surface Roughness; 4.2.1 Surface Features with Crystallographic Orientation; 4.2.2 Surface Roughness Profiles Along Radial Sections; 4.2.3 Degree of Roughness Anisotropy (DRA); 4.3 Variation of Cutting Force; 4.3.1 Effect of Feed Rate on the Cutting Force; 4.3.2 Effect of Depth of Cut on the Cutting Force; 4.4 Observation on Chip Formation; References; 5 Materials Deformation Behaviour and Characterisation; Abstract.
5.1 Techniques for Materials Characterisation5.1.1 X-ray Diffraction; 5.1.2 Nano-indentation Measurements; 5.1.3 Nanoscratch Testing; 5.1.4 Transmission Electron Microscopy (TEM); 5.2 Characterisation of the Diamond-Turned Surface Layer; 5.2.1 X-ray Diffraction Line Profile Analysis; 5.2.2 Microhardness and Elastic Modulus of Machined Surface; 5.2.3 Friction Coefficient; 5.2.4 Dislocation Density and Structure of Diamond-Turned Surface Layers; 5.3 Influences of Material Swelling upon Surface Roughness; 5.3.1 Materials Swelling Effect; 5.3.2 Characterisation Techniques.
5.3.3 Formation of Surface Roughness in MachiningReferences; 6 Material Electropulsing Treatment and Characterisation of Machinability; Abstract; 6.1 Basics of Electropulsing Treatment; 6.1.1 Development of Electropulsing Treatment; 6.1.2 Theory of Electropulsing Treatment; 6.2 Effect of Electropulsing Treatment on Microstructural Changes; 6.2.1 Technical Aspects of Electropulsing Treatment; 6.2.1.1 Static Electropulsing Treatment; 6.2.1.2 Dynamic Electropulsing Treatment; 6.2.2 Phase Transformation and Microstructural Changes; 6.2.3 Dislocation Identity.