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Table of Contents
Intro; Preface; Contents; About the Authors; Engineering Materials; 1 Introduction to Materials; 1.1 Highlights; 1.2 Introduction; 1.3 Ferrous Metals; 1.3.1 Structure; 1.3.2 Properties; 1.3.3 Processes; 1.3.4 Applications; 1.4 Non Ferrous Metal; 1.4.1 Types; 1.4.2 Properties and Applications; 1.4.3 Heat Treatment Processes in Non Ferrous Metals; 1.5 Ceramic; 1.6 Polymers; 1.7 Composites; 1.8 Graphite and Diamond; 1.9 Summary; References; 2 Mechanical Behaviour of Materials; 2.1 Highlights; 2.2 Introduction; 2.3 Destructible Tests; 2.3.1 Tensile Test; 2.3.2 Compression Testing
2.3.3 Hardness Test2.3.4 Fatigue Testing; 2.3.5 Creep Test; 2.3.6 Impact Test; 2.4 Non Destructible Tests; 2.4.1 Visual Inspection; 2.4.2 Radiography; 2.4.3 Ultrasonic Inspection; 2.4.4 Magnetic Particle Test; 2.4.5 Eddy Current Testing; 2.4.6 Acoustic Method; 2.4.7 Liquid Penetration Method; 2.5 Failure Characteristics in Materials; 2.5.1 Fracture Types; 2.5.2 Plastic Deformation Responses; 2.6 Summary; References; Conventional Manufacturing; 3 Casting; 3.1 Highlights; 3.2 Introduction; 3.3 Fundamentals of Casting; 3.3.1 Solidification of Metal; 3.3.2 Fluidity of Molten Metal
3.3.3 Pouring Temperature3.4 Sand Mould Casting Process; 3.4.1 Pattern Making; 3.4.2 Mould Making; 3.4.3 Core Making; 3.4.4 Casting; 3.5 Metal Mould Casting Process; 3.5.1 Slush Casting; 3.5.2 Die Casting; 3.5.3 Centrifugal Casting; 3.5.4 Continuous Casting; 3.6 Investment Mould Casting; 3.7 Plaster Mould Casting; 3.8 Ceramic Mould Casting; 3.9 Summary; References; 4 Forming; 4.1 Scope; 4.2 Introduction; 4.3 Hot Working and Cold Working; 4.4 Types of Forming; 4.4.1 Bulk Forming; 4.4.2 Sheet Metal Forming; 4.5 Summary; References; 5 Welding; 5.1 Highlights; 5.2 Introduction
5.3 Welding Processes5.3.1 Gas Welding; 5.3.2 Arc Welding; 5.3.3 Resistance Welding; 5.3.4 Laser Beam Welding (LBW); 5.3.5 Friction Welding; 5.3.6 Cold Welding; 5.3.7 Braze Welding; 5.3.8 Soldering; 5.3.9 Mechanical Fasteners; 5.4 Summary; References; Conventional Machining; 6 Machining Process; 6.1 Highlights; 6.2 Introduction; 6.3 Mechanics of Metal Cutting; 6.4 Machines Involved; 6.4.1 Lathe Machine; 6.4.2 Milling Machines; 6.4.3 Drilling Machines; 6.5 Traditional Machining Process; 6.5.1 Turning Process; 6.5.2 Milling Process; 6.5.3 Boring Process; 6.5.4 Drilling Process
6.5.5 Reaming Process6.5.6 Planning; 6.5.7 Shaping; 6.5.8 Sawing; 6.5.9 Filing; 6.5.10 Broaching; 6.6 Summary; References; Index
2.3.3 Hardness Test2.3.4 Fatigue Testing; 2.3.5 Creep Test; 2.3.6 Impact Test; 2.4 Non Destructible Tests; 2.4.1 Visual Inspection; 2.4.2 Radiography; 2.4.3 Ultrasonic Inspection; 2.4.4 Magnetic Particle Test; 2.4.5 Eddy Current Testing; 2.4.6 Acoustic Method; 2.4.7 Liquid Penetration Method; 2.5 Failure Characteristics in Materials; 2.5.1 Fracture Types; 2.5.2 Plastic Deformation Responses; 2.6 Summary; References; Conventional Manufacturing; 3 Casting; 3.1 Highlights; 3.2 Introduction; 3.3 Fundamentals of Casting; 3.3.1 Solidification of Metal; 3.3.2 Fluidity of Molten Metal
3.3.3 Pouring Temperature3.4 Sand Mould Casting Process; 3.4.1 Pattern Making; 3.4.2 Mould Making; 3.4.3 Core Making; 3.4.4 Casting; 3.5 Metal Mould Casting Process; 3.5.1 Slush Casting; 3.5.2 Die Casting; 3.5.3 Centrifugal Casting; 3.5.4 Continuous Casting; 3.6 Investment Mould Casting; 3.7 Plaster Mould Casting; 3.8 Ceramic Mould Casting; 3.9 Summary; References; 4 Forming; 4.1 Scope; 4.2 Introduction; 4.3 Hot Working and Cold Working; 4.4 Types of Forming; 4.4.1 Bulk Forming; 4.4.2 Sheet Metal Forming; 4.5 Summary; References; 5 Welding; 5.1 Highlights; 5.2 Introduction
5.3 Welding Processes5.3.1 Gas Welding; 5.3.2 Arc Welding; 5.3.3 Resistance Welding; 5.3.4 Laser Beam Welding (LBW); 5.3.5 Friction Welding; 5.3.6 Cold Welding; 5.3.7 Braze Welding; 5.3.8 Soldering; 5.3.9 Mechanical Fasteners; 5.4 Summary; References; Conventional Machining; 6 Machining Process; 6.1 Highlights; 6.2 Introduction; 6.3 Mechanics of Metal Cutting; 6.4 Machines Involved; 6.4.1 Lathe Machine; 6.4.2 Milling Machines; 6.4.3 Drilling Machines; 6.5 Traditional Machining Process; 6.5.1 Turning Process; 6.5.2 Milling Process; 6.5.3 Boring Process; 6.5.4 Drilling Process
6.5.5 Reaming Process6.5.6 Planning; 6.5.7 Shaping; 6.5.8 Sawing; 6.5.9 Filing; 6.5.10 Broaching; 6.6 Summary; References; Index