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Table of Contents
Intro
Supervisors' Foreword
Acknowledgements
Contents
Acronyms
Symbols
1 Introduction
1.1 Motivation and Problem Statement
1.2 Research Questions and Work Structure
References
2 Resource Efficiency in Manufacturing Value Chains
2.1 Manufacturing Value Chains
2.1.1 Production as Transformation Process
2.1.2 Structure of Manufacturing Systems
2.1.3 Target Dimensions and Performance Measurement
2.2 Resource Efficiency
2.2.1 Sustainable Manufacturing
2.2.2 Resource Efficient Manufacturing
2.3 Decision Support
2.3.1 Relevance of Decision Making for Manufacturing
2.3.2 Decision Theory
2.3.3 Multi-criteria Decision Analysis
2.3.4 Decision Support Systems
2.4 Modeling of Manufacturing Systems and Value Chains
2.4.1 Value Stream Mapping
2.4.2 Material and Energy Flow Analysis
2.4.3 Material Flow Cost Accounting
2.4.4 Life Cycle Costing
2.4.5 Life Cycle Assessment
2.4.6 Material and Energy Flow Simulation
References
3 Existing Holistic Approaches to Increase Resource Efficiency in Manufacturing
3.1 Selection of Relevant Approaches
3.2 Evaluation Criteria
3.2.1 Modeling
3.2.2 Decision Support
3.2.3 Application
3.3 Classification, Description and Evaluation
3.3.1 Classification of Approaches
3.3.2 Description of Approaches
3.3.3 Comparative Evaluation of Approaches
3.4 Derivation of Research Demand
References
4 Concept to Increase Resource Efficiency in Manufacturing Value Chains
4.1 Requirements
4.2 Concept Overview
4.3 Phase I: Modeling
4.3.1 Step 1: Objectives and System Definition
4.3.2 Step 2: Data Acquisition
4.3.3 Step 3: System Modeling
4.3.4 Contributions to Resource Efficient Manufacturing
4.4 Phase II: Evaluation
4.4.1 Step 4: Performance Analysis
4.4.2 Step 5: Hotspot Identification
4.4.3 Step 6: Potential Quantification
4.4.4 Contributions to Resource Efficient Manufacturing
4.5 Phase III: Improvement
4.5.1 Step 7: Measure Identification
4.5.2 Step 8: Measure Evaluation
4.5.3 Step 9: Measure Selection
4.5.4 Contributions to Resource Efficient Manufacturing
4.6 Implications for Concept Operationalization
References
5 Concept Implementation
5.1 Requirements
5.2 Implementation as Software Demonstrator
5.2.1 Data Interpretation File
5.2.2 Single Factory File
5.2.3 Eco Impact File
5.2.4 Value Chain File
5.2.5 Benchmarking File
5.2.6 KBS File
5.2.7 MCDA File
5.3 Application Procedure from User Perspective
5.4 Verification and Validation
5.5 Contributions to Resource Efficient Manufacturing
References
6 Concept Application in the Metal Mechanic Industry
6.1 Case Study 1: Piston Rod Manufacturing
6.1.1 Phase I: Modeling
6.1.2 Phase II: Evaluation
6.1.3 Phase III: Improvement
6.2 Case Study 2: Axle Journal Manufacturing
6.2.1 Phase I: Modeling
6.2.2 Phase II: Evaluation
Supervisors' Foreword
Acknowledgements
Contents
Acronyms
Symbols
1 Introduction
1.1 Motivation and Problem Statement
1.2 Research Questions and Work Structure
References
2 Resource Efficiency in Manufacturing Value Chains
2.1 Manufacturing Value Chains
2.1.1 Production as Transformation Process
2.1.2 Structure of Manufacturing Systems
2.1.3 Target Dimensions and Performance Measurement
2.2 Resource Efficiency
2.2.1 Sustainable Manufacturing
2.2.2 Resource Efficient Manufacturing
2.3 Decision Support
2.3.1 Relevance of Decision Making for Manufacturing
2.3.2 Decision Theory
2.3.3 Multi-criteria Decision Analysis
2.3.4 Decision Support Systems
2.4 Modeling of Manufacturing Systems and Value Chains
2.4.1 Value Stream Mapping
2.4.2 Material and Energy Flow Analysis
2.4.3 Material Flow Cost Accounting
2.4.4 Life Cycle Costing
2.4.5 Life Cycle Assessment
2.4.6 Material and Energy Flow Simulation
References
3 Existing Holistic Approaches to Increase Resource Efficiency in Manufacturing
3.1 Selection of Relevant Approaches
3.2 Evaluation Criteria
3.2.1 Modeling
3.2.2 Decision Support
3.2.3 Application
3.3 Classification, Description and Evaluation
3.3.1 Classification of Approaches
3.3.2 Description of Approaches
3.3.3 Comparative Evaluation of Approaches
3.4 Derivation of Research Demand
References
4 Concept to Increase Resource Efficiency in Manufacturing Value Chains
4.1 Requirements
4.2 Concept Overview
4.3 Phase I: Modeling
4.3.1 Step 1: Objectives and System Definition
4.3.2 Step 2: Data Acquisition
4.3.3 Step 3: System Modeling
4.3.4 Contributions to Resource Efficient Manufacturing
4.4 Phase II: Evaluation
4.4.1 Step 4: Performance Analysis
4.4.2 Step 5: Hotspot Identification
4.4.3 Step 6: Potential Quantification
4.4.4 Contributions to Resource Efficient Manufacturing
4.5 Phase III: Improvement
4.5.1 Step 7: Measure Identification
4.5.2 Step 8: Measure Evaluation
4.5.3 Step 9: Measure Selection
4.5.4 Contributions to Resource Efficient Manufacturing
4.6 Implications for Concept Operationalization
References
5 Concept Implementation
5.1 Requirements
5.2 Implementation as Software Demonstrator
5.2.1 Data Interpretation File
5.2.2 Single Factory File
5.2.3 Eco Impact File
5.2.4 Value Chain File
5.2.5 Benchmarking File
5.2.6 KBS File
5.2.7 MCDA File
5.3 Application Procedure from User Perspective
5.4 Verification and Validation
5.5 Contributions to Resource Efficient Manufacturing
References
6 Concept Application in the Metal Mechanic Industry
6.1 Case Study 1: Piston Rod Manufacturing
6.1.1 Phase I: Modeling
6.1.2 Phase II: Evaluation
6.1.3 Phase III: Improvement
6.2 Case Study 2: Axle Journal Manufacturing
6.2.1 Phase I: Modeling
6.2.2 Phase II: Evaluation