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Abstract
Cresline Plastic Pipe Company has become concerned with possible
human factor design problems in the Polyvinyl Chloride (PVC) pipe
compounding operation. PVC compounding is the addition of minor
ingredients to the PVC raw resin to prevent the PVC from degrading
and to aid in process control during extrusion. Cresline is currently
in the process of increasing the production rate of the PVC compounding
operation. An ergonomic study was performed to evaluate current and
potential human factor problems. The main focus of the ergonomic study
deals with the mixer attendant who manually adds the minor ingredients
to the PVC resin. The study evaluates work height levels, vision angles,
wrist orientation and manual lifting requirements of the mixer
attendant. A revised work area and work flow pattern are developed for
the compounding operation. The revised work area is evaluated as it
relates to work conditions and with respect to actual cost, also the
effects of change in the work area as it relates to the mixer attendant.